From Concept to Finished Product: Analysis of the Complete Production Process of a Customized Lingerie
In the field of Customized Lingerie, the birth of each product is the crystallization of the combination of creativity and craftsmanship. Customized Lingerie is a more delicate production process than standard ready-to-wear, and involves more communication. For customers who need to customize branded products, develop new collections, or seek long-term cooperation, understanding the complete process of lingerie from concept to finished product will help drive the project to fruition more efficiently. In this article, we'll take you behind the scenes of our factories, and give you an in-depth analysis of the complete production process of a customized lingerie.
Step 1: Communication and Confirmation The customization process starts with the communication of the client's needs. Through online meetings, emails or on-site visits, we will have an in-depth understanding of the customer's brand positioning, target market, product positioning, functional requirements (e.g., gathering, comfort, non-marking, etc.), fabric preferences, size ranges, budgets and delivery schedules, and so on. At this stage, we will also give preliminary suggestions based on the reference pictures or concept sketches provided by the customer, and if necessary, our designer team will provide preliminary design direction or functional optimization suggestions.
Outputs: demand confirmation form, preliminary design proposal or reference picture
Step 2: Design proofing According to the confirmed direction, our design team will carry out style design and process planning, and synchronize with the pattern maker to communicate with the sample structure. This stage includes: 1. Design drawing (including front and back view, fabric description, functional design) 2. Material selection (lace, mesh, cotton, modal, non-marking fabric, etc.) 3. Paper pattern making and preliminary sewing 4. Internal trial evaluation If the customer has customized needs such as brand logos, hang tags, wash labels, etc., we will also synchronize the design and proofing at this stage.
Step 3: Sample Confirmation and Modification We will send the proofed finished products to customers via express delivery for confirmation, and customers can put forward modifications, such as inappropriate layout, insufficient cup support, unsatisfactory fabric comfort, etc. Based on the feedback, we usually provide 2 rounds of free modification service to ensure that the final sample meets the customer's expectations. If some customers have more sizes, they can also try on the sizes at this stage to confirm.
Outputs: final sample, sample confirmation report
Step 4: Preparation for big goods production Once the samples are confirmed, we will enter the preparation stage for big goods production, including: 1. Bulk material purchasing (fabrics, accessories, packages, etc.) 2. Process flow chart development and production line arrangement 3. Size scheduling and pre-production sample production 4. Customer's final confirmation of the pre-production sample At the same time, we will also arrange the quality control standards and delivery nodes to ensure that the big goods are delivered on time according to the quality.
Outputs:Pre-production sample, scheduling plan, QC standard
Step 5: Big Goods Production and QC After the material arrives and completes the pre-processing, we will formally enter into the production of big goods: 1. Cutting and pre-sewing: using automatic cutting equipment to improve the efficiency and accuracy. 2. Sewing and assembly: Experienced sewing workers complete multiple processes to ensure the consistency of workmanship. 3. Semi-finished product inspection: Quality inspectors are set up in each process to randomly check key dimensions and sewing details. 4. Ironing and shaping and finished product quality inspection: each product has to pass the whole inspection process of appearance, size, function, stitching, elasticity, and so on. 5. Packing and shipping preparation: single package, set combination, hangtag paste, etc. according to customer demand.
Outputs:finished lingerie, quality inspection report of big goods, packing list for shipment
Step 6: Shipment and after-sale After the product inspection is correct, we will arrange shipment according to the customer's logistic requirements, and we can support various trade modes such as sea transportation, air transportation, express delivery, FOB, EXW and so on. After the customer receives the goods, if there are comments on the finished product quality inspection or market feedback, we also provide continuous after-sales service to help customers optimize the next round of orders.
Conclusion: Not only manufacturing, but also a brand partner We always believe that the production of Customized Lingerie is not only a manufacturing process, but also a part of branding and market landing. From style design to production line management, we are committed to providing professional, efficient and stable customized solutions for every B2B customer. If you are looking for a trustworthy supplier of Customized Lingerie, welcome to contact us and start a journey of win-win cooperation.
